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Casting Process

Sand Casting  (4)
Sand Casting  (2)
Sand Casting  (1)
Sand Casting  (3)
STARISE METAL

Sand Casting

Sand casting is the most traditional and widely used casting technology: it uses quartz sand as the aggregate, mixed with binders such as clay, water glass, or resin to make sand molds (molds). The sand molds are for one-time use. Molten metal fills the cavity by gravity or low pressure, and after cooling, the sand mold collapses to obtain the casting. According to different binders, it can be divided into subdivided types such as clay sand, water glass sand, and resin sand.

Processsteps

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Mechanical drawing of part
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Cope pattern plate
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Drag pattern plate
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Core boxen
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Core halves pasted together
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Cope ready for sand
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Cope after ramming with sand and remiving pattern,sprue,and risers
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Drag rendy for sand
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Drag after removing pattern
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Drag with core set in place
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Cope and drag assembled ready for pouring
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Casting as removed from mold
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Castinge ready for shipment
STARISE METAL

Advantages

  • 未标题-3_0002_亮度_对比度 1
    Global Advantages04

    The process is mature, with supporting supply chains worldwide, and the delivery cycle is short (mass production of small and medium-sized parts can be achieved within 7-15 days).

  • 未标题-3_0001_亮度_对比度 2
    Global Advantages03

    It is suitable for almost all metal materials (cast iron, cast steel, copper alloys, aluminum alloys, etc.), especially for difficult-to-form materials such as high-carbon cast steel;

  • 未标题-3_0003_ed8d61bba9d924f07f5186aa78ec988
    Global Advantages02

    The cost of sand mold materials is low (only 1/10 of that of metal molds), and it has significant cost advantages in single-piece and small-batch production (1-100 pieces);

  • 未标题-3_0000_亮度_对比度 3
    Global Advantages01

    There is no upper limit on the size of castings (it can produce large parts weighing over 100 tons) and it has strong adaptability to shapes (supporting complex curved surfaces and large wall thickness structures);

STARISE METAL

Industries andApplications

applications6
Shipbuilding
applications5
Railway
applications4
Auto Industry
applications3
Forestry Machinery
applications2
Construction Machinery
applications1
Agricultural Machinery

Any Question?

You can ask anything you want to know about Feedback.

Are you a manufacturer or a trading company?

Founded in 1996, our company is an enterprise with nearly 30 years of successful operation in Qingdao City, Shandong Province, China. We integrate production and trade into one operation. Additionally, we have cooperative factories that can undertake outsourcing services such as electroplating and spraying.

What is the channel to obtain a quotation?

You can send your drawings and data files to us via the email provided on our official website. If you do not have drawings or data files, we can discuss conducting on-site or cooperative mapping, and the results will be confirmed with you before proceeding.

What production services do you provide?

We offer a full range of production services including: 

• Casting 

• Heat treatment 

• CNC machining 

• Assembly 

• Surface treatment

How do you control quality?

Our company operates under the following international and national management systems to ensure quality and environmental compliance:

Quality management systems: ISO 9001-2015 and IATF 16949:2016

Environmental management systems: GB/T 24001-2016 / ISO 14001:2015


For product development, we strictly implement the five phases of APQP (Advanced Product Quality Planning):

Planning and defining the project

Product design and development

Process design and development

Product and process validation

Feedback, assessment, and corrective actions


Through the systematic planning and implementation of these five phases, the ISO 9001-2015 and IATF 16949 standards ensure full-process quality control from product design to mass production, thereby enhancing product reliability and customer satisfaction.

What is the lead time for sample manufacturing?

The sample lead time varies depending on the material and complexity of the product. In general: If the mold is provided by the customer or available for use, the sample lead time is 15-30 days. If a new mold needs to be developed, the sample lead time is 30-45 days.

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+86 180 0648 7857

+86 186 6986 6565

info@starisemetal.com